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XD-2020ZC series steam soot blower
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  • XD-2020ZC series steam soot blower

XD-2020ZC series steam soot blower

The steam blowing device uses high-temperature and high-pressure steam that is adjusted to flow through continuously changing rotating nozzles, which then ejects at high speed, generating a significant impact force to blow off the accumulated ash on the heated surface. The fly ash is carried away by the flue gas to achieve the purpose of removing the accumulated ash.

Classification:

Product Description

 

 

01     
Main body: furnace soot blower, long telescopic soot blower, fixed rotating soot blower, rake-type soot blower, etc.

02     
Temperature and pressure reduction system: reduces superheated steam to the pressure and temperature used by the equipment.

03     
Pipelines: including main steam pipeline, post-pressure reducing valve pipeline, condensate pipeline, back-blowing pipeline.

04     
Condensate system: collects liquefied steam.

 

Furnace soot blowing

Applications       
The furnace soot blower is used for cleaning the water-cooled wall surface of the boiler, suitable for cleaning furnace walls with heavy slag and flue gas temperatures up to 1800°C,        
Structural principle       
The general structure of the furnace soot blower is relatively small, the soot blowing pipe is a spiral pipe with two nozzles at the front end. First, through mechanical transmission, the front end of the spiral pipe is pushed into the furnace, and the valve opens to spray. The soot blowing pipe rotates while sweeping around or several rounds, forming a closed annular sweep on the water-cooled wall. After returning to the spray position, the valve closes, and the soot blowing pipe retracts to the standby position to protect the nozzle and threaded pipe from high-temperature erosion in the furnace.        
Features        
Equipped with 2 high-efficiency nozzles, thorough cleaning, stable operation.        
Special valve design not only adjusts pressure but also uses a double-blade design to meet special working requirements.        
Comprehensive cleaning of the water-cooled wall surface, leaving no dead corners.        
Can achieve soot blowing angles of 180°, 240°, 300°, and other requirements.        
Advantages        
Compact structure, easy maintenance.        
Interchangeable spare parts, low maintenance volume        
Significant soot blowing effect, can improve thermal efficiency, stroke can be non-standard design.

Main technical parameters
Main soot blower stroke267mm  (10.5")
Soot blower travel speed290mm/min
Soot blower rotation speed2.3r.p.m
Soot blowing pressure~1.5MPa
Soot blowing steam consumption and operation time~30kg/2.08min (sweeping 1 circle)
Nozzle diameter25.4mm (1")
Effective soot blowing radius1.5m~2m
Motor (used in China)YSR-6324 B5 type 0.18kw 1440r.p.m
Power supply380V.3P.50Hz
Weight~110kg

Long telescopic soot blowing

Applications       
Mainly used for cleaning the heated surfaces of coal-fired boilers, biomass boilers, waste incinerators, etc., such as screen-type superheaters, convective superheaters, reheaters, economizers    
and so on.    
Structural principle       
The long telescopic soot blower extends the soot blowing pipe into the furnace through rack mechanical transmission, while the soot blowing pipe rotates, and the Venturi nozzle arranged at the head of the soot blowing pipe performs a spiral extension movement, spraying the medium with appropriate momentum to clean the ash accumulation on the heated surface, improving the heat transfer efficiency of the boiler        
Features        
The gearbox and the walking box are not in the same housing, improving the reliability of the transmission device and ensuring that the gearbox lubricating oil does not leak. It has a wide application range and can be used under flue gas temperature conditions of about 600°C~1600°C.  
The beam structure and moving parts are clear at a glance, and once a problem occurs, it is within reach. High-efficiency nozzles are used to ensure low gas consumption while meeting soot blowing requirements. The stroke T is generally less than 15m.    
Advantages        
Extremely convenient for maintenance, high interchangeability of parts.    
Strong cleaning ability, extends boiler life, improves thermal efficiency,    
Once an electrical fault occurs, there is a mechanical protection device.

Main technical parameters
Main soot blower stroke (T)2m-18m
Soot blower travel speed0.9-3.5mm/min
Soot blower rotation speed9-35r.p.m
Soot blowing pressure~1.5MPa
Soot blowing angle360°
Nozzle diameter12mm-32mm
Effective soot blowing radius~2m
Motor (used in China)Y90S-4 B5 type 1440r.p.m
Power supply380V.3P.50Hz
Weight(360-610)+T*135kg

 

Rake-type soot blowing

Applications       
Rake-type soot blowers are mainly used for cleaning the finned heated surfaces of economizers, the heated surfaces of air preheater tube bundles, and the ash accumulation on the surface of SCR denitration catalysts, with flue gas temperatures below 500°C.  
Structural principle       
The rake-type soot blower mainly consists of two major parts: the soot blower rake pipe inside the furnace and the soot blower pipe outside the furnace. When started, the rack and pinion mechanical drive pushes the soot blower pipe (outside) forward or backward without rotating. Several special branch pipes equipped with multiple nozzles are arranged on the central pipe, and the airflow ejected from the nozzles will clean the covered space without leaving dead corners, thus improving thermal efficiency.    
Features        
The multi-speed gearbox design can meet the cleaning requirements at different speeds.    
Special design to cope with unique furnace structures to meet different internal support needs.    
In the event of a malfunction of the limit switch, it can protect the mechanical transmission device.    
The stroke T is generally less than 5M.    
Advantages        
Compact structure, reliable, and easy to maintain.    
Professional design maximizes customer requirements.    
The cleaning effect is significant and can effectively prevent the heating surface from clogging.

Main technical parameters
Main soot blower stroke (T)<3.6m (single rake pipe)
Soot blower travel speed0.9m/min
Nozzle diameterAdjustable as needed
Number of nozzlesAdjustable as needed
Soot blowing directionVertically downward
Soot blowing pressureAdjustable as needed
Smoke temperature in the arranged area600℃
Soot blowing mediumSteam or compressed air
Motor (used in China)Y90L-4 B5 type 1440r.p.m
Power supply(360-610)+T*135kg

 

Fixed rotating soot blower

Applications       
The fixed rotating soot blower is mainly used for cleaning the economizer and air preheater pipes on the boiler's rear flue, suitable for heat exchangers with flue gas temperatures below 600℃.   
Structural principle       
The soot blower pipe with multiple nozzles is left inside the furnace according to the arrangement of the pipes. When started, the reducer drives the soot blower pipe to rotate for one or several turns for comprehensive cleaning, with both inter-pipe cleaning and group pipe cleaning forms.   
Features        
Simple structure, no platform required, occupies little space, and has low cost   
Few spare parts and simple maintenance.   
Professionally designed according to customer needs, optimizing cleaning efficiency and improving thermal efficiency,   
Suitable for cleaning with stroke T < 6m.   
Advantages        
Can meet cleaning at different angles from 30° to 360°.   
Motor wiring is not affected, can work in both forward and reverse directions.   
The product is reliable in use, with a low failure rate.

Main technical parameters
Soot blowing angle90°-335°
Soot blower rotation speed2.3r.p.m
Number of cleaning cycles each time1-2 (adjustable)
Soot blowing radius (m)1-1.5
Soot blowing pressure0.9-1.1 (adjustable)
Soot blowing consumption30-100Kg/min
Soot blowing mediumSteam or compressed air
Motor (used in China)YSR-6324 B5 type 1440r.p.m
Power supply380V.3P.50Hz
Weight~75kg

Comparative analysis of gas soot blowers, steam soot blowers, acoustic soot blowers, and air energy soot blowers

 

Gas soot blower

Steam soot blower

Acoustic soot blower

Air energy soot blower

Medium and parameters


Compressed air + acetylene compressed air:  
P>0.1MPa acetylene: P>0.3MPa


Superheated steam P>1.2MPa—2.5MPa;  

t=280℃—350℃

Compressed air P>0.4MPa—0.6MPa

Compressed air P>0.6MPa—0.8MPa

Scope of application and usage method

Scope of application and usage method: convection tubes  
Bundles, sticky ash, loose ash. Each soot blower runs for about 0.5 minutes, and the total soot blowing time generally does not exceed 1 hour. It can be controlled by program or manually for soot blowing.

Scope of application and usage method: water-cooled walls, convection tube bundles; sticky ash, loose ash. Soot blowing can be controlled by program to sequentially blow ash backward according to the flue gas flow direction,  
or can be controlled on-site for single soot blowing.

Scope of application and operation method: convection heating surfaces,  

loose ash. Each soot blower runs for about 5-10 minutes, and the boiler continues to operate without stopping.
Loose ash. Each soot blower runs for about 1-1.5 minutes,  
continuously running.

The soot blowing effect is clean and thorough, with a low soot blowing frequency, easy operation, and basically no maintenance required.

使用范围和运行方式:对流受热面、 
松散灰。每个吹灰器运行5—10分 
钟左右,锅炉不停运行不止。

使用范围和运行方式:对流受热面、 
松散灰。每个吹灰器运行1—1.5分 
钟左右,持续运行。

Advantages

吹灰效果干净、彻底,吹灰频 
率低,操作方便,基本不需维 
护。

The blow-off effect is obvious, for materials with weak adhesion or loose 
The ash can achieve a good blow-off effect.

Low investment cost, small footprint, using air 
as the blow-off medium.

Using compressed air as the blow-off medium, various 
control methods, good safety.

Disadvantages

Requires professional design manufacturers for targeted 
design, must have certain experience accumulation.
Tired.

High investment, blow-off directly acts on the pipe wall, easy 

to cause wear, high maintenance costs later.

Needs to run continuously, blow-off effect is not obvious, low efficiency.

High energy consumption, rotating parts are prone to damage, blow-off 
effect is not obvious, low efficiency, many maintenance items.

Cost

100%

150%——250%

90%——120%

100%——150%

Operation and maintenance costs

100%

1500%——2500%

500%——700%

500%——700%

Installation examples

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